Oxidation Catalyst

Purchase Diesel Catalyst, Oxidation Catalyst, VOC Catalyst, Exhaust Silencers, Mufflers, SCR Catalyst, Diesel Soot Filters, Particulate Traps and More….

 

PROVIDING THE HIGHEST QUALITY CATALYST, PRE-ENGINEERED CATALYST UNITS, REPLACEMENT OXIDATION CATALYST AND SCR CATALYST. STANDARD AND CUSTOM SIZES AND CUSTOM ENGINEERED UNITS. PROVIDING HEAVY-DUTY EXHAUST SILENCERS, MUFFLERS AND COMBINATION CATALYTIC MUFFLERS AND CATALYTIC SILENCERS.

Air Pollution Control Catalytic Technology

Our precious metal-based oxidation catalyst and catalytic units are a cost effective way to reduce carbon monoxide (CO) and unburned hydrocarbon (UHC) emissions.  Typical applications include gas turbine exhaust, diesel and natural gas fueled reciprocating engines, industrial boilers, and process heaters.  Our emissions control catalyst can reduce pollutants by 98% or more and help keep you in compliance.

 

Our precious metal-based catalyst is high efficiency and durable.  Available on ceramic and metal honeycomb substrate our products are resistant to deactivation, have a low pressure drop and high catalytic activity. The oxidation catalyst is supplied in modules that can be assembled in a panel for quick installation and removal.  Alternately, modules can be shipped loose in rectangular, square or round configurations.

 

For retrofits or replacement catalyst charges, our engineers can provide a custom design to meet your application requirements.  Every package or catalyst unit is engineered and fabricated to meet each customer’s requirements.  Each project incorporates application-specific washcoats and catalyst coatings applied to the highest quality metal and ceramic honeycomb substrate.

 

Benefits of our Emissions Control Catalyst Design

Customized Designs – All units or catalyst products are specifically engineered and fabricated for each application.

 

Lowest Available Pressure Drop – Our metal honeycomb substrate provides the lowest possible pressure drop when compared to ceramic honeycomb substrate. Lower pressure drop results in higher system efficiency, lower fuel or power cost, and superior overall performance.

 

Highest Catalytic Activity – Our effective formulations provide higher pollutant reduction levels at lower operating temperatures.  High catalytic activity results in increased reduction of carbon monoxide (CO), unburned hydrocarbons (UHCs) and exhaust odors at lower temperatures while utilizing less catalyst volume (less volume = lower cost) and lower temperatures (lower temperature = lower operating cost).  Depending upon the application, pollutant destruction levels of 98%+ can be achieved.

 

Modularized Design – Modular design allows for easier catalyst installation and removal (less labor = lower labor costs & quick turn-around).

 

Contaminant & Sulfur Resistance – Our deactivation resistant washcoats and catalyst coatings allow us to provide the most durable product for your application.  Robust coatings provide a long service life and tolerance to aggressive conditions.  For most applications, our catalyst products are washable, allowing rejuvenation and extending intervals between product replacement.

 

Model OC-W-14.5-1 with Optional Mounting LegsModel OC-W-14.5-1 with Optional Mounting Legs

Higher Performance, Longer Life Design Features

> Fully Welded 304 SS Construction
> Low pressure drop with metal honeycomb substrate
> Highly resistant to mechanical shock from rough handling, vibration or process pulsations
> Highly resistant to thermal shock during startup, shutdown or rapid cycling
> High catalytic activity for reductions in CO, UHC’s, VOC’s, soot and odors
> Suitable for a wide range of applications

Low Flow Units

CATALYST CONNECTION DIA. OVERALL LENGTH HOUSING DIA.
MODEL INCHES INCHES INCHES
OC-W-3-1 2 9 3
OC-W-4-1 2, 2.5, 3 11 4
OC-W-5-1 3, 3.5, 4 11 5
OC-W-6-1 3, 3.5, 4 13 6
OC-W-7-1 3, 3.5, 4, 5 14.5 7
OC-W-8.5-1 4,5, 6 15 8.5
OC-W-10-1 4,5, 6 18 10
OC-W-11.5-1 5, 6 19 11.5
OC-W-14.5-1 5, 6 24 14.5

NOTES:
> Fully welded design with straight/slotted tube connections
> Other connection options available (Flanged, NPT)
> 304 SS construction for corrosion resistance and long life
> Stainless steel honeycomb substrate, catalyst formulations to suit application
> Custom sizes and instrument connections available
> All dimensions subject to final engineering

Medium Flow Units

> Fully Welded 304 SS Construction
> Flanged inlet & outlet connections, ASA Flanges
> Removable catalyst layers for easy inspection, cleaning or replacement
> Suitable for single or dual catalyst layers
> Inlet and outlet ports for instrument connection
> Removable lid for access to catalyst

Model OC-F-20-2 Dual Layer UnitModel OC-F-20-2 Dual Layer Unit (Lid Removed)

Medium Flow Oxidation Units

CATALYST EXHAUST FLOW CONNECTION DIA. OVERALL LENGTH HOUSING DIA.
MODEL M3/MIN FT3/MIN INCHES INCHES INCHES
OC-F-20-1 140 4,950 8, 10 47 20
OC-F-24-1 200 7,060 10, 12 51 24
OC-F-28-1 260 9,200 10, 12 56 28
OC-F-30-1 300 10,600 10, 12 59 30
OC-F-32-1 340 12,000 12, 14 59 32
OC-F-34-1 415 14,650 12, 14 64 34

NOTES:
> Removable catalyst module design with flanged connections
> Other connection options available
> Suitable for single or multiple catalyst layers
> All 304 SS construction for corrosion resistance and long life
> Stainless steel, honeycomb substrate with catalyst formulation to suit application
> All dimensions subject to final engineering
> Custom sizes and configurations available

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